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saponification tank

3000kgh saponification and drying system

ST-S3000
3000kgh saponification and drying system
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3000kgh saponification and drying system
3000kgh saponification

Working principle

The raw oil and sodium hydroxide solution are mixed into the saponification pot through a delivery pump. The saponification pot is designed to be heated by a jacketed steam. As the temperature rises, the grease and sodium hydroxide undergo a saponification reaction to form a soap base liquid. The soap base liquid is heated by the tube heater and then enters the vacuum drying chamber to cool and solidify into solid powder and fall into the screw granulator to form soap granules.

After the soap granules enter the mixer, various required additives, flavors, pigments, etc. are added and stirred evenly, and then transported to the three-roller grinder by the conveyor line for grinding. The raw materials are further crushed and made into thin flakes, and then transported to the double outlet by the conveyor line. The first-stage screw of the strip machine squeezes the material tightly, and the special refining head homogenizes the raw materials to make them more evenly mixed, and allows the raw materials to be further ground and refined, and then extruded by the second-stage screw into Strip extrusion. The soap bar is made into laundry soap through the cutting machine, and if it is passed through the printer, it is made into soaps of various specified shapes.

This process flow consists of a feeding system, a saponification system, a drying and granulating system, a vacuum system, and a forming and packaging part.

System composition

3000kgh saponification

Feeding system

The feeding system consists of a feed pump and stainless steel pipe fittings, valves, elbows, etc. to complete the delivery of molten liquid materials into the saponification pot.

3000kgh saponification

Saponification system

Consists of 2 saponification pots, used alternately.

3000kgh saponification

Drying and granulating system

Composed of tube heater, vacuum dryer and screw granulator

3000kgh saponification

Vacuum system

Composed of vacuum pump, cyclone separator, atmospheric condenser, etc.

  
3000kgh saponification

Forming and packaging system

It consists of a double vacuum strip machine, a cutting machine and a packaging machine.

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